+91 98193 84820
girish.gemerik@gmail.com
Gemerik Bung Processors are designed for the automated washing, rinsing, siliconization, sterilization, and drying of rubber bungs used in pharmaceutical manufacturing. Built with advanced process automation and hygienic stainless steel construction, these systems ensure consistent product quality while meeting stringent GMP and regulatory requirements.
Our Bung Processors integrate multiple processing stages into a single, fully automated system, reducing manual handling, improving productivity, and minimizing contamination risks. Available in various capacities and customizable configurations, they are ideal for sterile pharmaceutical production facilities.
Basic Features
- Rotating carriage with view glass and automatic unloading system.
- Integrated sampling system in drain.
- Built-in Clean-In-Place (CIP) system.
- Designed for dual operation to improve productivity and operational flexibility.
- All-in-one process including washing, rinsing, siliconization, sterilization, and drying without touching the bungs throughout the entire process.
| Width (mm) | Height (mm) | Depth (mm) | Volume (Ltrs) | Bungs Capacity (20 mm Dia.) |
|---|---|---|---|---|
| 450 | 450 | 900 | 182 | 10,000 |
| 600 | 600 | 900 | 324 | 15,000 |
| 600 | 600 | 1200 | 432 | 20,000 |
| 750 | 750 | 1200 | 675 | 30,000 |
| 750 | 750 | 1500 | 845 | 40,000 |
| 900 | 900 | 1200 | 972 | 50,000 |
| 900 | 900 | 1500 | 1215 | 60,000 |
| 900 | 900 | 1800 | 1458 | 75,000 |
| 1200 | 1200 | 1200 | 1728 | 100,000 |
| 1200 | 1200 | 1500 | 2160 | 125,000 |
| 1200 | 1200 | 1800 | 2592 | 150,000 |
Options Available
- Single Door or Double Door configuration.
- Automatic Sliding Door or Radial Arm Door.
- Cabinet Enclosure or Open Design.
- SS316L Rotary Drum.
- SS316L Carriage.
- SS304 Material Trolley.
Utilities Required
- Pure Steam for chamber sterilization.
- Plant Steam for jacket heating.
- Instrument Air supply.
- Soft Water for vacuum pump.
- Processed / Filtered Air.
- DM Water.
- WFI (Water for Injection) / Distilled Water.
- Silicon Emulsion.
- Approved Pharmaceutical Detergent.
